4mm Single Conductor

With all the benefits of our innovative 4mm design, this single conductor TEC provides the highest performance and reliability available on the market.

Tubing-Encapsulated-Downhole-Cable-TEC-Bare-&-Encapsulated-Single-Conductor-GEO-PSI

4mm Single Conductor – Downhole Instrumentation Cable

The GEO PSI 4mm single conductor downhole instrumentation cable is designed to provide maximum strength and reliability, in an easy to handle form factor. This cold formed, tungsten-inert-gas welded cable meets UL2225 standards, and far exceeds the performance of outdated 1/4″ cable that is commonly found on the market.

Tubing-Encapsulated-Downhole-Cable-TEC-Crush-Strength-Product-Icon-GEO-PSI

High Crush Strength

Tubing-Encapsulated-Downhole-Cable-TEC-Flexible-Product-Icon-GEO-PSI

Flexible

Tubing-Encapsulated-Downhole-Cable-TEC-Light-Weight-Product-Icon-GEO-PSI

Light-Weight

Tubing-Encapsulated-Downhole-Cable-TEC-Bare-&-Encapsulated-Single-Conductor-GEO-PSI

4mm Single Conductor – Downhole Instrumentation Cable

The GEO PSI 4mm single conductor downhole instrumentation cable is designed to provide maximum strength and reliability, in an easy to handle form factor. This cold formed, tungsten-inert-gas welded cable meets UL2225 standards, and far exceeds the performance of outdated 1/4″ cable that is commonly found on the market.

Tubing-Encapsulated-Downhole-Cable-TEC-Crush-Strength-Product-Icon-GEO-PSI

High Crush Strength

Tubing-Encapsulated-Downhole-Cable-TEC-Flexible-Product-Icon-GEO-PSI

Flexible

Tubing-Encapsulated-Downhole-Cable-TEC-Light-Weight-Product-Icon-GEO-PSI

Light-Weight

Real-Time Data Applications

  • Wellbore-Suspended
  • Surface Read Out
  • Drop Spools
  • e-SlicklineTM
  • Pulled Through Coiled Tubing
  • Attached To Tubing
  • Cemented Behind Casing

Maximum Ratings

Products-Tubing-Encapsulated-Cable-Crush-Rating-Icon-Orange-GEO-PSI

Crush Force
(10,000 lbs)

The 4mm Single Conductor TEC is designed to maintain data integrity under a crush force of up to 10,000 lbs.

Products-Downhole-Gauges-Measurement-Temperature-Icon-Orange-GEO-PSI

Temperature
(200°C)

The 4mm Single Conductor TEC is designed to maintain data integrity within temperatures of up to 200°C (392°F).

Metal Jacket:

Material

Stainless Steel 316L or Incoloy 825

Most of the cables we ship are made of high quality Stainless Steel 316L. This material provides both great strength, and corrosion resistance. If however your particular well has an exceptionally hostile downhole environment, you may want to consider Incoloy 825. This metal jacket material provides extra protection against sulfuric and phosphoric acids, oxidizing acids, putting, stress corrosion cracking, inter-angular corrosion, and damage caused by high concentrations of downhole CO2. 

Outside Diameter (1)

4mm / 0.160″

Wall Thickness

0.76mm / 0.030″

Seam

Gas Tungsten Arc Weld

Common in the aerospace industry, this method of welding reduces porosity and offers superior strength. While more difficult and time consuming, gas tungsten arc welding ensures the reliability needed to survive the most hostile downhole environments.

Weld Quality (2)

Eddy Inspection

This is a method of inspection in which electromagnetic fields are utilized to check the quality of the weld. By monitoring the resulting electrical conductivity and magnetic permeability of the cable, faults that would otherwise be invisible to the naked eye can be detected.

Insulation:

Material

Tefzel Black

Max Operating Temperature

200°C (392°F)

Conductor Core:

Stranded Bare Copper

19 Strands of 30 AWG (3)

Size

18 AWG

Diameter

1.168mm / 0.046″

Electrical:

Conductor DC Resistance

6.1 Ω/1,000 ft

Armour DC Resistance

SS 316L:  22.5 Ω/1,000 ft
Incoloy 825:  32 Ω/1,000 ft

Capacitance

SS 316L:  0.046 μF/1,000 ft
Incoloy 825:  0.056 μF/1,000 ft

Inductance

SS 316L:  146 μH/1,000 ft
Incoloy 825:  122 μH/1,000 ft

Test Rating (Megohmmeter)

200 G Ω/1,000m at 500 V

Operating Voltage

32 VDC (4)

Mechanical:

Weight (Bare)

0.051 lbs/ft

Weight (Encapsulated)

0.09 lbs/ft

Breaking Tension

SS 316L:  2,140 lbs
Incoloy 825: 1,900 lbs

Safe Operating Tension

SS 316L:  1,300 lbs
Incoloy 825:  1,140 lbs

Crush Rating (5)

10,000 lbs

Encapsulation:

(Optional)

Material

Polypropylene(6)

Our round polypropylene encapsulation adds protection, while maximizing maneuverability. It does however reduce the maximum operating temperature from 200 °C to 150 °C.

Colour

Orange

Size

11mm (0.433″) x 11mm (0.433″)

Profile

Round(7)
Offering lower cost and far superior performance over square encapsulation, round is the profile of choice for our downhole cable encapsulation. To see a full list of benefits of round encapsulation click here.

(1) Reference specification: ASTM A632; tolerance 0.1575″ – 0.1605″.
(2) Reference specification: ASTM E426
(3) American Wire Gauge.
(4) Higher voltage rated products available upon request.
(5) UL2225.
(6) Polypropylene encapsulation lowers temperature rating from 200°C to 150°C.
(7) Square encapsulation is available upon request

Material

Encapsulation

Product Number

Stainless Steel 316L:

Bare

103100

Encapsulated

103101

Incoloy 825:

Bare

102465

Encapsulated

102467

Looking for the necessary components to build a complete fit for purpose system for your well?

Fill out this short questionnaire and one of our experienced team members will show you a solution designed to match the specific requirements of your well.

Visit this page on desktop to complete a brief questionnaire, or visit our contact page to get in touch with one of our experienced team members.

Contact Information

Provide us with the necessary contact, and location information.


 

 

Downhole Conditions

Tell us about the downhole environment present in your well.


 

Please describe the type of environment the sensors will be in.

 

 

Packer/Obstruction #1

Packer/Obstruction #2

Packer/Obstruction #3

 

Completion Data

Please provide us with as much information on your specific completion as possible.


Surface Casing

 

Production Casing

2nd Production Casing

Tubing

2nd Tubing

Liner

 

 

Open Hole

 

 

What are the major application(s) for the downhole sensor(s)?

What are your preferred wellhead exit options?

What are the surface electronics required?

 

 

 

 

 

  • Your email is safe with us.

Metal Jacket:

Material

Stainless Steel 316L or Incoloy 825

Most of the cables we ship are made of high quality Stainless Steel 316L. This material provides both great strength, and corrosion resistance. If however your particular well has an exceptionally hostile downhole environment, you may want to consider Incoloy 825. This metal jacket material provides extra protection against sulfuric and phosphoric acids, oxidizing acids, putting, stress corrosion cracking, inter-angular corrosion, and damage caused by high concentrations of downhole CO2. 

Outside Diameter (1)

4mm / 0.160″

Wall Thickness

0.76mm / 0.030″

Seam

Gas Tungsten Arc Weld

Common in the aerospace industry, this method of welding reduces porosity and offers superior strength. While more difficult and time consuming, gas tungsten arc welding ensures the reliability needed to survive the most hostile downhole environments.

Weld Quality (2)

Eddy Inspection

This is a method of inspection in which electromagnetic fields are utilized to check the quality of the weld. By monitoring the resulting electrical conductivity and magnetic permeability of the cable, faults that would otherwise be invisible to the naked eye can be detected.

Insulation:

Material

Tefzel Black

Max Operating Temperature

200°C (392°F)

Conductor Core:

Stranded Bare Copper

19 Strands of 30 AWG (3)

Size

18 AWG

Diameter

1.168mm / 0.046″

Electrical:

Conductor DC Resistance

6.1 Ω/1,000 ft

Armour DC Resistance

SS 316L:  22.5 Ω/1,000 ft
Incoloy 825:  32 Ω/1,000 ft

Capacitance

SS 316L:  0.046 μF/1,000 ft
Incoloy 825:  0.056 μF/1,000 ft

Inductance

SS 316L:  146 μH/1,000 ft
Incoloy 825:  122 μH/1,000 ft

Test Rating (Megohmmeter)

200 G Ω/1,000m at 500 V

Operating Voltage

32 VDC (4)

Mechanical:

Weight (Bare)

0.051 lbs/ft

Weight (Encapsulated)

0.09 lbs/ft

Breaking Tension

SS 316L:  2,140 lbs
Incoloy 825: 1,900 lbs

Safe Operating Tension

SS 316L:  1,300 lbs
Incoloy 825:  1,140 lbs

Crush Rating (5)

10,000 lbs

Encapsulation:

(Optional)

Material

Polypropylene(6)

Our round polypropylene encapsulation adds protection, while maximizing maneuverability. It does however reduce the maximum operating temperature from 200 °C to 150 °C.

Colour

Orange

Size

11mm (0.433″) x 11mm (0.433″)

Profile

Round(7)
Offering lower cost and far superior performance over square encapsulation, round is the profile of choice for our downhole cable encapsulation. To see a full list of benefits of round encapsulation click here.

(1) Reference specification: ASTM A632; tolerance 0.1575″ – 0.1605″.
(2) Reference specification: ASTM E426
(3) American Wire Gauge.
(4) Higher voltage rated products available upon request.
(5) UL2225.
(6) Polypropylene encapsulation lowers temperature rating from 200°C to 150°C.
(7) Square encapsulation is available upon request

Material

Encapsulation

Product Number

Stainless Steel 316L:

Bare

103100

Encapsulated

103101

Incoloy 825:

Bare

102465

Encapsulated

102467

Looking for the necessary components to build a complete fit for purpose system for your well?

Fill out this short questionnaire and one of our experienced team members will show you a solution designed to match the specific requirements of your well.

Visit this page on desktop to complete a brief questionnaire, or visit our contact page to get in touch with one of our experienced team members.

Contact Information

Provide us with the necessary contact, and location information.


 

 

Downhole Conditions

Tell us about the downhole environment present in your well.


 

Please describe the type of environment the sensors will be in.

 

 

Packer/Obstruction #1

Packer/Obstruction #2

Packer/Obstruction #3

 

Completion Data

Please provide us with as much information on your specific completion as possible.


Surface Casing

 

Production Casing

2nd Production Casing

Tubing

2nd Tubing

Liner

 

 

Open Hole

 

 

What are the major application(s) for the downhole sensor(s)?

What are your preferred wellhead exit options?

What are the surface electronics required?

 

 

 

 

 

  • Your email is safe with us.

Want to know more?

One of our team members would be happy to help.